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AUXILIARY PRODUCTS TO CONSTRUCTION OF UNDERGROUND

"MATON 100" mortar for structure repair works

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Product Description

Cement based mixture designed for structural repair works, monocomponent, strengthened with polymeric and fiber substances, smooth, resistant to hydrolysis. The product conforms to the requirements of the 039-2000 (TS 11140-1993) standard: “Adhesives – cement based (hydraulic conjunction), suitable for glazed, ceramic, and floor tiles”.

Fields of Application

This repair mixture can be applied in the following areas:

repair of reinforced concrete elements;
protection of concrete from acids and salts;
repair of offshore constructions;
restoration of underground parts of historical monuments;
repair and correction of irregularities in concrete surfaces;
providing robust and strong layer of concrete, resistant to erosion;
assembling of structural concrete units;
providing road pavements for light-weight and medium-weight vehicle traffic.

Advantages

the product is mixed with water only;
easily cast in molds;
provides high adhesive ability to concrete surfaces;
shows high pressure resistance;
waterproof, resistant to freezing and opening;
resistant to acids, salts, and fats;
does not form cracks;

Method of application

Preparation of the surfaces. The surfaces to be treated with the MATON 100 product should be rigid, clean and dust-free, they should be totally free of any fat, rust, paraffin, and other substances deteriorating adhesive force. The areas having crumbles or cavities on the edges should be corrected to the maximum extent possible. Rust existing on reinforcing fittings should be removed, in critical situations these fittings should be replaced with new ones. In case there is spilled water on the surface, it should be sponged up, or the water flow should be stopped with a plug. Provide water saturation of the surface to be treated with the mixture, however there should not be free water remained on the surface. In case the thickness of the MATON 100 product layer is higher than 40mm, use additional reinforcing fittings for the purpose of controlled expansion.

Preparation of the mixture. Pour appropriate amount of water measured with a measuring device into the mixing container. Gradually add the MATON 100 product and prepare the mixture for 4 minutes using 400-600 RPM mixer. Mix again in approximately 4 minutes during 30-minute period, bringing the product to conditions ready for application.

Application. Pour the prepared product continuously in a single stream line over one side of the mould to obtain just 10 – 40mm thick layer. Do not perform this operation pouring the product from two sides of the mould to avoid air entrapment inside the mould. To avoid formation of cavities inside the mould use a fork-shaped tool. Vibrator should not be used during this operation. Moulds should not be opened within 18-24 hours. When applying the product in the open area on large open surfaces, especially in warm, dry and windy weather conditions, prevent evaporation of the solution during 24-48 hours using soaked cloth, duck fabric, or any other active solution.

Recommendations. Once prepared for repair works the MATON 100 material should be used within 30 minutes at +200C temperature. When applying the product on external surfaces they should be protected from direct sun rays, wind, rain and/or frost during 24 hours. Application and reaction rate of cement based systems can be affected by the ambient temperature and humidity. Low temperature elongates the hydration period, and results in increase of the drying period and effective life. High temperatures reduce the hydration period, and result in decrease of the drying time and effective life. To provide full hardening of the mixture the ambient and surface temperatures should not drop below the required minimum values. The product should not be used if there is risk of contact with solutions which have pH index value below 5.5. On the large surfaces the finishing concrete layer should be applied. After application of the material a vibrator should be used. After use all hand tools and devices should be cleaned with water.

Consumption

The required amount of the product consumed to obtain 10mm thick layer shall be 19.40 kg/m2.

Shelf Life and Storage Method

The product can be stored during 12 months packed in original sacks in dry and cold conditions. For the short storage period the sacks can be placed one upon the other in three layers. In case of long-term storage the product packages should not be laid one upon another. The product in unpacked sacks should be used within one week provided the required storage conditions are maintained.

Warnings

when using the product observe regulations of operational and personnel safety, wear the appropriate protective clothing, safety gloves, glasses, and respirators;
taking into consideration that the product can cause allergic reactions and itch, take care to avoid any contact of its components with skin or eyes, otherwise immediately rinse them with large amount of water and wash with soap;
in case you swallow the product, immediately consult a physician;
do not keep food products in the areas of the solution application;
keep the product away from children;

Warranty and technical support

information indicated in technical specifications is based on scientific and experimental data;
Matanat А company is responsible for the product quality only;
with the exception of cases of works executed under the supervision of the company specialists, Мatanat А company shall not be liable for any problems occuring due to improper use of the product by other persons;
the company reserves the right to make changes in its product in consequence of scientific-and-technical development;
for technical support and/or more information please do not hesitate to contact the Matanat А company!

"MATON 100" mortar for structure repair works

"MATON 100" mortar for structure repair works

Product Description

Fields of Application

Advantages

Method of application

Consumption

Shelf Life and Storage Method

Warnings

Warranty and technical support

These products are used to

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