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AUXILIARY PRODUCTS TO CONSTRUCTION OF UNDERGROUND

"MATON 300" mortar for surface leveling and repair works

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Product Description

MATON 300 is a cement based mixture designed for surface repair and leveling works, monocomponent, strengthened with polymeric and fiber substances, providing smoothness of concrete surfaces. The product conforms to the requirements of the 039-2000 (TS 11140-1993) standard: “Adhesives – cement based (hydraulic conjunction), suitable for glazed, ceramic, and floor tiles”.

Fields of Application

This repair mixture can be applied in the following areas:

elimination of irregularities in reinforced concrete elements and leveling of surfaces;
providing smooth surfaces for epoxide-based paints application in industrial facilities;
providing robust and durable layer of concrete, resistant to erosion;
providing smooth concrete surfaces before waterproofing works;
providing pavement surfaces for light-weight and medium-weight vehicle traffic;
elimination of irregularities and other defects of concrete surfaces before painting works;
leveling of surfaces in the area of general repair works.

Advantages

the product is mixed with water only, easily applicable;
provides high adhesive ability to concrete surfaces;
does not form cracks and easily applicable on large surfaces;
possesses high thixotropic properties;
waterproof;
resistant to freezing and opening;
does not form cracks;

Method of application

Preparation of the surface. The surfaces to be treated with the MATON 300 product should be rigid, clean and dust-free, they should be totally free of any fat, rust, paraffin, and other substances deteriorating adhesive force. The surface should be cleaned from metal and wooden particles, and all cavities up to 4cm deep should be filled with MATON 200 repair mixture. Provide water saturation of the surface to be treated with the mixture, however there should not be free water remained on the surface.

Preparation of the mixture. Pour appropriate amount of water measured with a measuring device into the mixing container. Gradually add the MATON 300 product and prepare the mixture for 4 minutes using 400-600 RPM mixer. Mix again in approximately 4 minutes during 30-minute period, bringing the product to conditions ready for application.

Application. Spread the prepared mixture over the surface to obtain 1 – 5mm thick layer, using trowel. Wait till water will be soaked into the mixture, then splash water on the surface of the applied material and complete treatment of the surface using steel or wooden trowel. When applying the product in the open area on large open surfaces, especially in warm, dry and windy weather conditions, prevent evaporation of the solution during 24-48 hours using soaked cloth, duck fabric, or any other active solution.

Recommendations. Once prepared for repair works the MATON 300 product should be used within 45 minutes at +200C temperature. For +300C temperature this period is reduced to 20-25 minutes. Application and reaction rate of cement based systems can be affected by the ambient temperatures and humidity. Low temperature elongates the hydration period, and results in increase of the drying time and effective life. High temperatures reduces the hydration period, and result in decreasing the drying time and effective life. To provide hardening of the material the ambient and surface temperatures should not drop below the specified minimum values. When the product is applied onto external surfaces they should be protected from direct sun rays, wind, rain and/or frost during 24 hours. After application of the material a vibrator should be used. After use all hand tools and devices should be cleaned with water. After hardening the MATON 300 product can be removed from the surface by mechanical means only.

Consumption

The required amount of the powder mix consumed to obtain 1mm thick layer shall be 1.72 kg/m2.

Shelf Life and Storage Method

The product can be stored during 12 months packed in original sacks in dry and cold conditions. For the short storage period the sacks can be placed one upon the other in three layers. In case of long-term storage the product packages should not be laid one upon another. The product in unpacked sacks should be used within one week provided the required storage conditions are maintained.

Warnings

when using the product observe regulations of operational and personnel safety, wear appropriate protective clothing, safety gloves, glasses, and respirators;
taking into consideration that the product can cause allergic reactions and itch, take care to avoid contact of its components with skin or eyes, otherwise immediately rinse them with large amount of water and wash with soap;
in case you swallow the product, immediately consult a physician;
do not keep food products in the areas of the solution application;
keep the product away from children;
parameters indicated above have been received on the basis of laboratory tests conducted in the ambient conditions of +230C±20C temperature and 50% + 5% humidity. Depending on the actual ambient conditions these parameters are subject to change.

Warranty and technical support

information indicated in technical specifications is based on scientific and experimental data;
Matanat А company is responsible for the product quality only;
with the exception of cases of works executed under the supervision of the company specialists, Мatanat А company shall not be liable for any problems occuring due to improper use of the product by other persons;
the company reserves the right to make changes in its product in consequence of scientific-and-technical development;
for technical support and/or more information please do not hesitate to contact the Matanat А company!